|
Figure 1:
The 24 GHz transverter along
with the 10 MHz crystal oven master frequency reference and power
supply. The antenna - a 1-foot dish - is bolted to the plate on
which the various modules are also mounted. Both the 10 MHz
reference and power supply for the transverter are connected via cables
to reduce the weight of the gear that is mounted on the tripod.
The 1-foot dish (made by SHF Microwave) and its waveguide feed assembly
was kindly assembled and provided by Bryan, W7CBM and had been
originally used with my 24 GHz wideband gear.
Click on the image for a larger
version.
The first 24 GHz narrowband QSO in Utah:
On January 4, 2010 at about 9:40pm Robb, N0KGM and I worked
each other, across the valley - a distance of approximately 13.78 miles
(22.17km) in what is believed to have been the first 2-way narrowband
(SSB) 24 GHz contact in Utah. I was located along U-111, even
with roughly 60th
South in grid square DN30xo while Robb was located at his house in
DN40co along the eastern bench. Robb, using his DB6NT
transverter,was operating from his ham shack, shooting out the (open)
window with
a small dish while I was using a homebrew transverter on a 1 foot dish.
For setting up I was able to peak the antenna on Robb's beacon, also
located at his house and
runs 5-10
milliwatts into a horn antenna, but then came the challenge of trying
to make a contact: Since our transverters use passive mixers
their power output is less than a milliwatt - significantly lower than
that of the beacon - we knew that our own signals would likely be much
weaker by comparison.
For more info on the 24 GHz beacon and to see pictures
of Robb's gear, go to his 24 GHz page: http://n0kgm.com/24_ghz.html
I could
just hear Robb when
he was using only his horn antenna - but he couldn't hear me - so he
switched over to his dish antenna. At the time of this contact,
the feed for
Robb's dish
(he reinstalled the horn in his dish for this purpose) wasn't located
in
the proper focus point of his
antenna so its performance was lower than it could have been - and that
also
made his aiming of the antenna more of a challenge is it wasn't readily
apparent exactly where it should be pointed! With this fact
came the challenge of trying to point the antenna for the best signal,
so we used the "2-meter feedback" method: Robb stuck a short in
the keyer input of his transceiver causing a continuous stream of
"di-dahs" to be sent on
CW which I received and relayed the audio back to him on 2
meters. Using
this technique we spent the better part of an hour while he scanned
back
and
forth and up and down trying to find the best signal. With the
mis-focused antenna there were many minor peaks which made finding
the
very best peak (which probably wasn't very good, anyway) a challenge.
Eventually, I got an "S-1" reading, giving a reasonable enough
signal to allow us to make the 2-way SSB contact as can be heard on
the recording below.
The recording sounds a bit "warbly" due, in part, to the
inadvertently high
setting of MP3 compression on the original recording, but there
was also a
"roughness" to the audio caused by the PLL of my
transverter doing something odd in the cold (20F, -7C) ambient
temperature: While
I started out with a clean note from Robb's beacon, it started
deteriorating into broadband noise with the PLL unlocking as things
cooled off, so I ended
up wrapping a blanket around the gear in order to get it to function
again - but signals still sounded very "raspy."
Update:
I later determined that
there were
two problems that have now been
fixed. In the
cold, the
amplifier that drives the divide-by-9 counter of the 99 MHz oscillator
lost a bit of output, causing that counter to miss the occasional
pulse. Perhaps the most significant cause was the fact that the
op amp used to boost the PLL tuning voltage went "weird" and stopped
being an op-amp - sometimes inverting the voltage from the XOR phase
detector, and sometimes not - and usually with unity gain, even though
it wasn't wired that way! In other words, I'm lucky that it
worked at all! Finally, I doubled the maximum heater current
on the 99 MHz oscillator's oven so that it can better keep up in the
cold!
|
|
Figure 2:
Left: A front view of
the transverter and integrated antenna. With the 20F ambient
temperature, one of the PLL modules stopped working so a blanket was
used to retain enough heat to allow the unit to become usable.
Laying on the ground are the batteries, the 10 MHz reference (left) and
the power supply (lower-right edge.)
Upper Right: After the
picture at the top of the page was taken, a waveguide bandpass filter
was added to suppress LO leakage and the 23 GHz image.
Bottom Right : A
time-exposure showing the Salt Lake Valley in the background. The
slight blur is due to the 10-second, hand-held exposure.
Click on an image for a larger
version.
As we did with previous 10 GHz work, we used a beacon as a
frequency reference and once we found each other's signals (while he
was on the horn) we managed to keep track of each other despite his
local oscillator's drifting. As my
transverter "froze" the phase noise of my LO went to pieces and I
started
hearing sidebands of
his (strong!) beacon 10's of kHz up and down the band - so I had him
shut
it off.
While I was
using an oven-controlled 10 MHz oscillator that kept my 24 GHz
frequency
within 500 Hz or so of where it should be, Robb hadn't the opportunity
to connect his transverter to his GPS-based 10 MHz reference so he
slowly drifted up in frequency by about 22 kHz over the course of the
evening, the drift being compounded by the fact that his shack was
getting cold - again, because he was shooting through the open window
and now
holding the dish in his hand.
We both knew that we have work to do on our gear - but this meant that
the signals will only get better! While I needed to do some work
to
increase my power output - which was measured at somewhere around 20
microwatts peak - I also needed to make it more cold-resistant (or,
at the very least, bring a propane torch!) Robb worked on
getting his antenna focused and next time he was going to connect to
his GPS
frequency reference so that we didn't chase each other around.
After this, we'd be ready for the January 2010 contest!
Audio files:
- N0KGM 24 GHz
beacon: - This recording, made on January 1, 2010, was
the first use of the transverter in the field, copying the N0KGM
beacon. During this recording, the beacon was running "MCW" mode,
frequency-modulating the carrier. The first part of this
recording was made with the receiver (an FT-817) in FM mode while the
second portion contains the beacon received using USB, hence the odd
sound: During the "key-up" portions, one can briefly hear the
unmodulated, steady carrier which, due to the way the CW sine generator
operates, jumps around a few
hundred Hz. You'll notice that during this test, the CW notes
were nice and clean. At the time of this recording Robb had the
beacon set to "MCW" mode only but later changed it to alternating
between MCW - using FM and F1- that is, frequency-shift CW using steady
carriers
of shifting frequency.
- N0KGM working
KA7OEI on 24 GHz SSB: N0KGM and KA7OEI in QSO on 24 GHz
SSB on January 4, 2010. Apparent in this recording - in the
roughness of Robb's
voice - is one of the PLL's on my transverter on the "ragged edge" of
working due to the cold: Had the PLL been behaving itself the
signals would have
"sounded" stronger - but even as they were, things were perfectly
copyable. As can be heard, I
quickly retuned Robb's signal at the beginning of each of his
transmissions to compensate for frequency drift: When Robb
locks his transverter to his GPS reference, this drift doesn't happen!
24 GHz operation during the
January 2010 contest:
On January 23, 2010, Robb and I worked on 24 GHz once again. By
this time, I'd fixed the problems using the lock converter and Robb had
re-mounted his feedhorn at the focus of the dish and was feeding a
GPS-referenced 10 MHz signal to his transverter.
To our delight, signals were very much stronger, cleaner, and our
initial calls to each other found us within 400 Hz or so of each other
- the error probably being mine, with my 10 MHz reference sitting on
the roof of my car on a cold (25F) day and my FT-817 only being
accurate to within a few hundred Hz on 70cm anyway.
Needless to say, once we peaked our antennas on each other (my pointing
was easy as I simply used the beacon at his house!) signals were "S8"
on my FT-817 (with a sub-S1 noise floor) and with my having fixed my
PLL, they were clean and stable as if we were working each other on HF
- except that there was no-one else on the band! All of this with
the two of us using "mixer" power alone - that is, 100 microwatts of RF
or less!
The only minor problem that I can see is that there is a very slight
"warble" on my LO as evidenced by its appearance on
Robb's audio. Since it also appears when I tune in his beacon,
I'm pretty sure that it's not
his
transverter - and I'm also pretty sure that it wasn't there during my
initial tests on January 1. It's minor, but still worth looking
into.
Description
of the transverter:
 |
Figure 3:
Block diagram of the 24 GHz transverter - not including
the
power supply.
Click on the image for a larger version.
|
Overview
of
the
transverter:
This describes the
transverter in its initial form. I hope to make several
modifications, such as the addition of an LNA/power amplifier and
improve the way T/R signal flow is handled with the mixer.
A 99 MHz OVCXO (Ovenized, Voltage-Controlled Crystal Oscillator) is
locked to the 10 MHz reference. The 99 MHz signal is input to a
"brick" oscillator that outputs a local oscillator signal on the
120th harmonic of that frequency, 11880
MHz. This signal is then doubled and amplified by yet another
module to 23760 MHz which is applied to a mixer.
The mixer has a waveguide input and the incoming signal is converted
such that a signal on 24192 MHz is translated to 432 MHz. The
output of this mixer is amplified by a built-in GaAsFET amplifier and
made
available to the receiver. For transmitting, a temporary
configuration was employed in which the transmitted signal (from my
FT-817) is
attenuated by 10dB and sent to the output of the amplifier and enough
signal goes "backwards" through the post-mixer amplifier to
produce about 20 microwatts of on-frequency RF. Shortly, I hope
to modify this circuit to improve power output and have a means
of
feeding the mixer that does not involve going "backwards" through the
IF amp!
The waveguide port of the mixer goes through a filter to
remove the LO leakthrough at 23760 MHz and the other mixing product
that appears at
the "LO minus IF" frequency around 23328 GHz. The output of the
filter then goes through
a short section of flexible waveguide to the 24 GHz antenna's feed.
The master frequency reference is provided by a stable 10 MHz signal
source
(described on other pages at
this site.) It also draws only modest current once it has
warmed up
(about 250-280 mA) which allows it to be left on to maintain stability
without immediately flattening a battery, and it is now my main
reference for use in the field.
Descriptions of the
homebrew
modules:
 |

|
 |

|
Figure 4:
Top Left: The
"oscillator side" of the 99 MHz OVCXO unit.
Top Right: The "oven
side" of the OVCXO unit.
Bottom Left: Schematic
of the 99 MHz OVCXO and oven.
Bottom Right: What the
transverter might look like in a snowstorm.
Click on an image for a larger
version.
99 MHz OVCXO:
The heart of this module is a 2-transistor Butler oscillator.
This type of oscillator was chosen due to its relatively low phase
noise - an important consideration when high values of multiplication
are involved. A fifth-overtone crystal is used to allow operation
at
99.0 MHz - the input frequency of the "Brick" oscillator being
used. With the use of an overtone oscillator instead of a
lower-frequency crystal and multiplying it, the circuitry is
simplified - but at the cost of tuning range as an
overtone oscillator is, in general, less "tunable" than a fundamental
oscillator. The Butler oscillator has been used in a number of
products - such as DEMI's local oscillators for their
transverters and out of convenience I simply looked at W6PQL's
"VHF OCXO" web page and
built it from that.
The Butler Oscillator consists of Q301 and Q302 which form a
2-transistor amplifier with the crystal in the
feedback loop. Suppression of the fundamental mode resonance is
accomplished by the parallel resonance of L301 and C302 at the overtone
frequency while C303 is used to set the "center" of the electronic
tuning range and C310 adjusts the size of the electronic tuning range
obtained from the main tuning element D301, a dual varactor.
The output of the oscillator is picked off at the collector of Q302
with a 2:1 transformer wound on a ferrite bead and buffered by emitter
followers Q303 and Q304 - one output each for driving the input of the
"Brick" oscillator and PLL unit.
With this smaller available tuning range it is necessary that the
overtone oscillator's tuning be within the required frequency range at
any likely ambient temperature in which it is expected to be operated -
and the easiest way to accomplish this is to "ovenize" the oscillator
and its associated components.
On the bottom side of the oscillator is the oven, with Q305 - the main
heating element - soldered directly to a large copper pad. In
this circuit the current is limited by the appearance of enough
voltage across R320 to turn on Q306 which then pinches off the drive
to Q305. In this way, the vast majority of the heat is produced
by Q305 allowing the use of fairly small resistors - the largest being
the "current sense" resistor, R320. With the value shown, the
maximum oven current is approximately 600 mA.
As the temperature rises, the resistance of R316 - a thermistor placed
near the board - drops: When its value approaches that of R315
the voltage being output by U303 - a 741 - begins to drop, reducing the
gate voltage of Q305 and gradually turning it off, reducing the heat
being
produced. Also connected to the output of U303 is D303, an LED
used to indicate oven activity.
For
this
unit,
a
thermistor
was
used
that
has
about
30k
at
"room
temperature"
and
around
11k at 50C - but about any standard "NTC"
thermistor could be used as long as you know its resistance at the
desired oven operating temperature.
Comment:
This oven was NOT
optimized for stable, standalone operation - that is, its feedback loop
(both electrical and thermal) have not been tweaked for
critically-damped operation. In other words, under some
conditions the oven controller will constantly overshoot, causing the
temperature to vary a few degrees around the setpoint - causing the
oscillator to wander around in frequency.
Because this oscillator is part of a PLL, and since this temperature
change only causes the frequency to wander a bit (which, in turn,
causes the tuning voltage to change a few hundred millivolts at most)
this instability doesn't really matter. If I'd wanted to have
this as a "free-running" oscillator I would have spent more time
tweaking things!
Lock Unit:
This unit locks the 99 MHz OVCXO to the 10 MHz external
reference.
A sample of the 99 MHz energy is buffered by Q201 and then amplified to
logic level by Q202 to drive U201, a 74F191 wired
as a divide-by-9 counter. The 10 MHz input from the OCXO is
amplified by Q203 and buffered by U203D. This 10 MHz signal is
applied to U203C along with the 11 MHz and the result is filtered by
C211 and L201, a circuit resonant at the 1 MHz difference
frequency. This signal is then amplified/buffered by U203B and
divided-by-2
by U204A to 500 kHz to provide a square wave for the phase comparator.
The 10 MHz signal is divided-by-10 by U202 and then divided-by-2 to
obtain a 500 kHz square wave. This signal is mixed with the
output from U204A in U203A which functions as a phase comparator.
This output is filtered and amplified by U205A and associated circuity
and this output is used as a correction voltage and applied to the
"Vtune" input of the 99 MHz OVCXO.
 |
 |
Figure 5:
Left: Inside the lock
unit.
Right: Schematic of
the lock unit.
Click on an image for a larger
version.
For diagnostic purposes there are several circuits used to detect a
number of fault conditions. D201 and Q204 comprise a means to
detect the 500 kHz output from U204A: If either the 10 MHz or
99 MHz inputs disappear, so does the 1 MHz difference signal from U203C
and Q204 turns off, turning on Q205 which then illuminates D202, the
"Alarm" indicator. Q206 and Q208 and the associated circuitry
detect when the output of the phase detector is within approximately
0.6 volts of either supply rail - a condition which could occur if the
OVCXO is near an extreme of its tuning range. It will also
illuminate
if the PLL is unable to lock, as its tuning voltage will "flip" between
two
extremes of tuning voltage range, causing the LED to flicker if that
frequency difference is low enough to be "visible." Since these
circuit were added piecemeal they are slightly more complicated (and
kludgey) than
they need to be -
but that was easier than "un-building" or modifying existing circuitry.
As mentioned above, I had some initial difficulty in making the lock
unit work reliably at cold temperatures but beefing up the 99 MHz
buffer/amp feeding the divide-by-9 counter fixed this. Another
problem was with U205: I'd originally used an NE5534, but for
some reason, the particular chip that I used became erratic for some
reason, sometimes working in a very "un op-amp" like way. When I
replaced it with another NE5534 I determined that the original chip had
failed, but I noticed yet another problem that
occurs with some op amps: When the input approached the negative
rail to within a few 10's of millivolts, it would suddenly "snap" like
a comparator, causing the voltage to swing wildly. In practical
terms, this wasn't too much of a problem as that would happen only if
the output of the phase comparator (U203A) were near ground - a
condition that would only occur transiently if the unit was out of lock
or if the 99 MHz oscillator's oven was cold, causing the frequency to
be too far to lock: When either condition remedied itself (and it
would
as the
oven warmed!) the filtered voltage from U203A's output would go up and
the amplifier would behave itself once again. Rummaging around, I
tried an LM358 which did not exhibit this behavior, so I used it,
instead. I looked into
using a "rail-to-rail" op amp, but I had none on hand that were rated
to
withstand the +15 volts that might appear on the "+V" line were I to
use an AC-operated power supply for testing. If I'd simply kept
the NE5534, the only penalty would be that it would take slightly
longer for the unit to lock up after a "cold" start.
Power supply/regulator:
The transverter requires a number of supply voltages: +12 volts
for the lock unit, 99 MHz OVCXO and the mixer, - 12 volts for the
mixer, +5 volts for the LO doubler, and +24 volts for the "Brick"
oscillator. The +12 volt supply is simply that of the main power
supply (or battery) and is
unregulated - but since all of the devices operating from this bus have
their own internal regulation, this is unimportant. This
bus does
have additional filtering and power supply reversal protection to
prevent damage should that occur, in addition to current limit provided
by the self-resetting thermal fuse.
For the 5 volt supply, U101 - an LM2575 switching regulator - is
used: The use of a switching regulator is far more efficient than
a simple, linear 5 volt regulator would be - an important point when
operating in the field from battery. In order to prevent
low-level transients from the switcher from propagating from this
supply and getting into the RF spectrum of the other circuits, chokes
and
bypass capacitors are liberally applied on the input and output of this
and the other supplies.
The +24 volt supply for the "Brick" oscillator is obtained from a
step-up
regulator consisting of U104, Q101 and associated components. The
output from L105 is rectified by D102 and then filtered. The 28
volt output of this supply is further-reduced to 24 volts by
U102, a 24 volt regulator to provide a
more stable voltage
source than the switching regulator itself could - and it removes some
of the
transients. As with all other supplies, additional L/C filtering
further-removes
switching frequency energy before being applied to the
"Brick." U104 is the ubiquitous TL494 - the same switching
regulator controller that has been used in almost every PC-type power
supply.
As noted on the schematic on this and the other supplies, it is
necessary that the capacitors be of the "Low ESR" type: Failure
to use these types of capacitors will likely result in poor conversion
efficiency,
ineffective filtering of the switching transients from the outputs, and
sort capacitor lifetime! The various capacitance values shown in
the schematic aren't critical as they simply reflect the capacitors
that I happened to pluck out of my parts bin. L105, a 22 uH
toroidal inductor, is the main energy-storage component in the
switcher: This unit should be fairly large and with heavy
conductors to minimize losses and it may be necessary to experiment to
find the unit that provides the best efficiency. For these sorts
of circuits, I generally prefer using toroidal inductors as they tend
to emit fewer stray magnetic fields than other types, making it easier
to keep switching transients out of everything else.
The main switching transistor, Q101, is a 5N05EL N-channel power
MOSFET: This transistor was chosen for this application (and for
the heater in the OVCXO) because they have reasonably low "ON"
resistance (about 0.1 ohms or so), they are capable of handling at
least 50 volts, and I
happen to have several
"rails" of them - but about any power FET
with a comparable (or lower) ON resistance and equal or higher voltage
ratings could
have been used.
The -12 volt supply for the mixer is obtained by scavenging some energy
from
the drain of Q101, using C115 and D103 as a charge pump and this is
filtered and regulated to -12 volts by U103. The current
capacity of this supply is rather limited, but since only a few 10's of
mA are needed at -12 volts, it's more than adequate.
 |
 |
Figure 6:
Left: The power supply
module.
Right: Schematic of
the power supply.
Click on an image for a larger
version.
The current-carrying portions of these circuits are constructed using
"dead bug" techniques on pieces of copper-clad circuit board.
This technique provides the heavy ground plane needed to minimize
ground losses and current loops - both of which maintain power supply
cleanliness. For heat sinking, it is sufficient to solder the tab
of U101 to the ground plane of the board while Q101 and U102 - the FET
and 24 volt
regulator - are mounted to the die-cast box to provide heat
transfer. As can be seen from the picture, U104 and its
associated circuity is constructed on a small piece of perfboard using
nickel-plated standoffs soldered to the underlying groundplane board
for mounting. A close examination of the picture reveals several
bypass capacitors mounted to the piece of copper-clad through which the
feedthrough capacitors are soldered - these being used to
further-attenuate low-level switching transients from the switching
regulators.
Comment:
Had I any on hand at the time of
construction, I may have used an LM2577 as a voltage up-converter
instead of the TL-494 circuit as the former would have been a bit
simpler to build.
To minimize the weight of the equipment mounted at the antenna, the
power supply is connected via an umbilical cable, allowing it to be
placed
elsewhere - such as on the ground or a table.
Other modules:
There are several other pieces - not homebrew -
that comprise the rest of the transverter:
The "Brick" oscillator:
This is a typical so-called "Brick" oscillator and it takes the
externally-supplied 99 MHz input and produces a 11.88 GHz local
oscillator signal. Internally, this unit has an oscillator that
runs in the 2 GHz area and using a harmonic mixer, it takes the
external input and compares it to that oscillator's frequency - in this
case, the 20th harmonic at 1980 MHz. The output of this
oscillator is applied to a "snap diode" multiplier and the 6th harmonic
is filtered from the rest using a bandpass filter. The output
power level - at about +10dBm - is more than sufficient to drive the
doubler.
This brick oscillator, obtained from a scrapped Ku-band satellite
downconverter, was originally intended to operated in the 13 GHz
range, so it had to be "tuned down" by about 1 GHz. This was
carefully done using a spectrum analyzer and an external, tunable
signal source in the 100 MHz range (for use as a reference) to make
sure that the oscillator's final frequency was in
the middle of the tuning range and that the multiplier was working
properly. These "snap" diode multipliers must be very-carefully
tuned as
they are notoriously unstable if not properly set up, tending to "mode"
and produce large numbers of spurious output signal - especially if
they aren't terminated properly at 50 ohms resistive.
Fortunately, even without an isolator, this unit has not shown a
tenancy
to do that once it was tuned up.
Re-tuning the brick oscillator:
To retune the output filter, I first had to tune the main oscillator
down in frequency a bit. This was done by removing the cap at one
end of the brick, exposing the end of the cavity and "hot" end of the
resonator. On this particular model,
a screw in the
center resonator adjusts its length. By using an external service
monitor to supply the 99 MHz reference for this brick, I was able to
tune the oscillator down to the point where it was locked up and in the
center of its range as noted by the "tuning" voltage on the "Phase"
line (the one marked with the "slashed-zero" symbol.)
With the oscillator re-tuned, I then removed the snap-diode multiplier
from the top of the unit. Fortunately, these units were designed
such that you can actually put them on "backwards" - that is, rotate
the diode multiplier 180 degrees (as viewed from the top) so that its
coupling probe is still in the oscillator's cavity - but you now have
access to the (tiny!) tuning screws that adjust the diode multiplier
and its filter. All that was necessary was that the multiplier
section be held firmly in
place as none of the screws lined up - something that I did using a
small, padded vise. When doing this it is necessary
that one makes sure that the multiplier's probe is centered in the
hole, but this can be determined by sliding it back and for until it
hits on both sides and then moving it to the midway point. All
of the "bricks" that I've retuned that use multipliers have been built
this way - that is, able to "flip" the multiplier around and tune it -
but I can't guarantee that they are all that way!
Using a spectrum analyzer - and you can't do this
without a spectrum analyzer - I first tweaked the bandpass
filter's screws inwards (to lower the frequency) until I achieved some
output power (ignoring the fact that it was often "moding" like crazy
and throwing
out lots of spurs) and after I got the filter sort of "close" it was
time to "sweep" it. If at the intended frequency you don't get
any visible output, you may have to go back and "walk" the
oscillator/multiplier down in frequency. Starting at the original
frequency, keep shifting down until you get near the edge of the filter
(as evidenced by output dropping off) and then re-tune the
filter: It may be necessary to do this several times until you
get close to your intended frequency. Note that without an
external reference input, the oscillator will go into its "sweep" mode
- which is actually handy for tuning filters!
After a while you may get the "feel" of how the various tuning
adjustments interact with each other. It is also worth noting
that near the "front" of the multiplier - near the diode - there are
some adjustments that provide matching and and idler adjustments to the
diode multiplier. Once you have some filter output, you can go
back to these "early" stage adjustments and tweak them and start to
peak the output power: These adjustments near the multiplier are
particularly tricky and getting everything working properly can be
hair-pulling. In important thing to note is that the highest
output power does not necessarily correspond with the
best stability! It is usually necessary to find the point at
which one gets the best output power by adjusting the multiplier and
then backing off slightly from there. Once again, it is a "feel"
that one can get for these adjustments and how they interact with each
other. If, for whatever reason, you simply can't get a
combination of both good output power (typically in the +7-+13dBm area)
and good stability, you should simply set it aside for a couple of days
and try again - or have someone else try it to see if they get the
"feel."
Comment:
In the case of my 10 GHz transverter I
needed to move a 12-13 GHz brick down to 9936 MHz - too far for the
original filter to tune. To accomplish this, I carefully
disassembled the bandpass (comb-type) filter and added small solder
"blobs" to the
ends of each of the resonators, adding to their length - but not so
much that this additional length interfered with the mechanical
reassembly of
the filter due to these resonators "hitting" the back wall.
Backing the filter's tuning screws so that they were
flush with the inside of the filter and would not hit the ends of the
newly-lengthened resonators, it was reassembled and then the tuning was
fiddled with until I started to see output at the desired
frequency. The ultimate result was a successful retuning of this
brick oscillator. The multiplication of the
brick's oscillator was changed from "Fosc*6" to "Fosc*5"
which kept it roughly in the range for which it (the oscillator) was
designed.
As noted previously, these brick oscillators usually have a
built-in "sweep"
generator that is part of their frequency locking scheme and if the
input reference signal is removed, they will automatically sweep +/-
their center frequency. If they don't do this, you may have
to use the external signal to sweep - or manually tune the oscillator
up and down.
Once the filter has been tuned for a relatively flat response +/- the
desired output frequency (a bandwidth of at least several 10's of MHz!)
then some final (careful) tweaks of the multiplier are in order.
Once you are satisfied, note the readings, un-clamp the brick from the
vise and then reassemble it and hopefully, it will work properly!
It should be noted that these "brick" oscillator units can produce
local oscillator signals that are significantly "cleaner" than many
synthesized signal sources. In comparison to the N5AC board, for
example, the brick's output - when used with a "clean" reference signal
- was much better in terms of phase noise and low-level spurs.
While the N5AC board's phase noise/spurious output is worse than a
typical brick, it's generally "good enough" for 10 GHz (and, reportedly
24 GHz) use.
Mixer:
This was obtained from an EvilBay vendor and it was primarily
designed for receive-only use with an IF in the 700-800 MHz
range. Through simple modification (changing of an inductor) it
was re-optimized for the 70cm amateur band and the thermal mixer noise
is very easily heard.
To transmit, I simply stick RF backwards through it via a 10dB pad from
the FT-817. While crude, this is simple and effective and
the losses incurred by going backwards through the amplifier make is so
that there's only about 20 microwatts or so available at the 23.192 GHz
transmit frequency: I have plans to make some modifications to
allow a "direct" feed into the mixer, but I have not done them yet.
Frequency doubler:
The mixer required an "on-frequency" local oscillator frequency to work
with good efficiency, so this doubler unit was obtained from an EvilBay
vendor. This operates fine from a single 5 volt supply and
produces at least +10dBm at the output frequency - 23.760 GHz in this
case - more than enough to drive the mixer. It is because this
unit is somewhat power hungry - consuming about 600mA or so at 5 volts
- that a switching regulator was used.
Bandpass filter:
From yet another EvilBay vendor I obtained a WR-42 waveguide bandpass
filter. This was actually a duplexer, combing two signals onto
the same waveguide (a receive and transmit, I presume...) but the
"other" side was simply sawed off and the open waveguide covered with
metal foil tape (as recommended by the vendor) and the remaining filter
section was then retuned for
minimum insertion loss as 24.192 GHz.
The use of this filter is necessary to prevent the emitting of LO
energy as well as the "minus" mixing product at about 23.328 GHz and it
appears to have at least 40dB of attenuation - which was only as
"deep"
as I looked with the analyzer when I was tuning the filter. If an
external
power amplifier and/or LNA were used on this transverter, this filter
would also be necessary (between the mixer and amplifier) to remove the
image and "image noise"
response:
Without it, the latter effect would cause weak-signal performance to be
noticeably degraded!
All of the microwave modules used in this
transverter are readily available from several EvilBay vendors.
The entire transverter - in its initial phase - cost less than $300 to
put together - but
your mileage may vary, depending on what you have on hand, and what you
can scrounge and for
what cost.
Go back to the KA7OEI Microwave page
This page and its contents copyright 2010 by Clint,
KA7OEI. Last update: 20100714